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Project Super Major with emphasis on "Super"
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Anyway, here we go:
This is what the old man looked like when I got 'im, on November the 1st 2009
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This is not far from home, during the "bring him home" tour(which was 90km and took the best part of the 1st and 2 hours of the 2nd november)
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New home, sweet home... In the old barn at my father's farm
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Christmas gifts anyone? Since I'm relatively poor my father bought me some goodies(all except the truck starter which I got from dad's cousin)
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Ford world series Force exhaust.
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<nowiki>
Anyway, here we go:
This is what the old man looked like when I got 'im, on November the 1st 2009
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</nowiki>
This is not far from home, during the "bring him home" tour(which was 90km and took the best part of the 1st and 2 hours of the 2nd november)
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My neighbor works as a laser operator, so after some measuring and drawing in solidworks I ended up sending him drawings of these things, to the right are the parts for an alternator mount, utilizing the alternator found in a Volvo 240
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New home, sweet home... In the old barn at my father's farm
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This is the 3D-model of my drawbar and upper 3pt lift reinforcement
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Christmas gifts anyone? Since I'm relatively poor my father bought me some goodies(all except the truck starter which I got from dad's cousin)
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Ford world series Force exhaust.
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Amongst all the other things that got stripped off
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My neighbor works as a laser operator, so after some measuring and drawing in solidworks I ended up sending him drawings of these things, to the right are the parts for an alternator mount, utilizing the alternator found in a Volvo 240
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December 8th 2009, a bit naked...
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This is the 3D-model of my drawbar and upper 3pt lift reinforcement
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Paint really makes a difference
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Amongst all the other things that got stripped off
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This replaced the original Temp/oil/gen clock, the orange indicator is my turn signal indicator.
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December 8th 2009, a bit naked...
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If all you have is two wrecked front cowls and a MIG-welder, sure you could make one that's acceptable?
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Paint really makes a difference
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Twisting, bending, welding and forming sheet metal is one of my favorites... The "bulge" is where my turn signal switch will reside.
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This replaced the original Temp/oil/gen clock, the orange indicator is my turn signal indicator.
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Painted, "grill"'ed and lit up, since I would never put a loader on this tractor I placed the headlights wide apart, high up...
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If all you have is two wrecked front cowls and a MIG-welder, sure you could make one that's acceptable?
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A severe case of "frost bite" perhaps?
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Twisting, bending, welding and forming sheet metal is one of my favorites... The "bulge" is where my turn signal switch will reside.
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Dis-assembly of the hydraulic system... or part of it, getting the flow control valve, spring and the "plug" out using a piece of wire loom through one of the bores inside.
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Painted, "grill"'ed and lit up, since I would never put a loader on this tractor I placed the headlights wide apart, high up...
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The original spindles looked like this, no wonder I thought it was hard to steer straight...
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A severe case of "frost bite" perhaps?
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Dad bought me this, the "universal fits all majors hydraulics kit", it lacked a few parts but those weren't that hard to get(and I got lots of O-rings leftover that actually came to use a little here and there)
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Dis-assembly of the hydraulic system... or part of it, getting the flow control valve, spring and the "plug" out using a piece of wire loom through one of the bores inside.
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The hydraulic pump with new seals, waiting to be re-assembled
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The original spindles looked like this, no wonder I thought it was hard to steer straight...
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Drilled and tapped a 3/8 pipe thread for my return pipe
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Dad bought me this, the "universal fits all majors hydraulics kit", it lacked a few parts but those weren't that hard to get(and I got lots of O-rings leftover that actually came to use a little here and there)
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Assembled and painted stuff
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The hydraulic pump with new seals, waiting to be re-assembled
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Raised PTO in place
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Drilled and tapped a 3/8 pipe thread for my return pipe
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The pump and the plumbing is back where it belongs
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Assembled and painted stuff
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If you don't have a gasket set, you make them
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Raised PTO in place
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Re-assembly of better looking parts
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The pump and the plumbing is back where it belongs
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"New" old spindles, in much better condition and picked from a power major that had led a much better life(with an owner that knew to maintain his machinery properly)
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If you don't have a gasket set, you make them
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I got myself the proper SPE4A75S model pump and gave it a little love
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Re-assembly of better looking parts
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Proper hydraulics, at last...
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"New" old spindles, in much better condition and picked from a power major that had led a much better life(with an owner that knew to maintain his machinery properly)
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And with good tools the work is a breeze
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I got myself the proper SPE4A75S model pump and gave it a little love
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Changing the pedal shaft seals since they weren't weeping but rather "bleeding", no obvious play in the bushings tho
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Proper hydraulics, at last...
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Changed the PTO seal before filling the rear up with oil
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And with good tools the work is a breeze
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The original seat had seen it's share of action and I had another seat in mind and constructed this
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Changing the pedal shaft seals since they weren't weeping but rather "bleeding", no obvious play in the bushings tho
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The parts for it
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Changed the PTO seal before filling the rear up with oil
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Welded up and testing the fit out
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The original seat had seen it's share of action and I had another seat in mind and constructed this
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Regardless of how battered and bruised this seat looks, it's very comfortable and also has electrical heater elements in both the seat and the back rest
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The parts for it
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Quite some possibilities... and it came off an old golf-course lawn-mower, got it for free, me like lots :D
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Welded up and testing the fit out
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Drawings of new knobs for the valve chest(for those that wonder what "hitta på en bra radie här" means, in english it would be something similar to "figure out a good radius here")
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Regardless of how battered and bruised this seat looks, it's very comfortable and also has electrical heater elements in both the seat and the back rest
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And about a week later, machined by one of dad's old work mates
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Quite some possibilities... and it came off an old golf-course lawn-mower, got it for free, me like lots :D
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Sometimes buying these connectors can be a royal pain, if you find one that fits the cable you can be sure the screw-hole is abnormally large and the head of your screw will fall through it, that's why I made my own ones from brass and soldered the cables to it
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Drawings of new knobs for the valve chest(for those that wonder what "hitta på en bra radie här" means, in english it would be something similar to "figure out a good radius here")
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I did off with the broken pipes and replaced them with hard and reinforced rubber hoses instead
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And about a week later, machined by one of dad's old work mates
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3D-model of the trailer outlet bracket
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Sometimes buying these connectors can be a royal pain, if you find one that fits the cable you can be sure the screw-hole is abnormally large and the head of your screw will fall through it, that's why I made my own ones from brass and soldered the cables to it
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Laser-cut, bent, welded up and painted
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I did off with the broken pipes and replaced them with hard and reinforced rubber hoses instead
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Part of the electrical system's innards
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3D-model of the trailer outlet bracket
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Upper connection for my engine heater
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Laser-cut, bent, welded up and painted
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And the lower one
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Part of the electrical system's innards
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A sensible start button, turn the key on and the button lights up, press it to start the engine and once the alternator starts charging it will dim indicating "Do not press me"
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Upper connection for my engine heater
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The view from the seat
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And the lower one
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Paint and a bit of sanding later
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A sensible start button, turn the key on and the button lights up, press it to start the engine and once the alternator starts charging it will dim indicating "Do not press me"
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The circlips didn't want to stay put and the throttle shaft moved up and down rather than increasing or decreasing the engine speed, so I fixed that up with split pins instead, now it won't budge
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The view from the seat
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Also took the time to fix my leaking return line up, one of the brass banjos was entirely loose and all were leaking, number four injector was also leaking between the "foot"(lower that is bolted to the head) and the "head"(upper hexagon bit) part, so while having all of the pipes and connectors off anyway I torqued it down and it seems to have worked just fine
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Paint and a bit of sanding later
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Reinforcements to withstand forest (ab)use
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The circlips didn't want to stay put and the throttle shaft moved up and down rather than increasing or decreasing the engine speed, so I fixed that up with split pins instead, now it won't budge
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CNC-machined bolts for the upper part of the 3pt lift...
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Also took the time to fix my leaking return line up, one of the brass banjos was entirely loose and all were leaking, number four injector was also leaking between the "foot"(lower that is bolted to the head) and the "head"(upper hexagon bit) part, so while having all of the pipes and connectors off anyway I torqued it down and it seems to have worked just fine
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The heart of the electrical system completed, relays and everything is fused off
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Reinforcements to withstand forest (ab)use
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Corrected what I regarded a design flaw in the stop control, now it is firm and exact rather than "flimsy"
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CNC-machined bolts for the upper part of the 3pt lift...
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After being taken for a little trip I shot this photo outside, engine idling, my dog badly wanted to ride with me
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The heart of the electrical system completed, relays and everything is fused off
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Hard-to-melt-candy, we took a good look of the original stabilizer chains and dad and I ordered these instead
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Corrected what I regarded a design flaw in the stop control, now it is firm and exact rather than "flimsy"
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Well, steering wheel knob and a "flamethrower", I am equipping my major with thermostart
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After being taken for a little trip I shot this photo outside, engine idling, my dog badly wanted to ride with me
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The rear end is beginning to look like something
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Hard-to-melt-candy, we took a good look of the original stabilizer chains and dad and I ordered these instead
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A small handmade fuel valve instead of the outlet bleed screw on the filter(previous owner had wrecked the threads anyway), the outlet from this one will be used to fill up the heater tank if necessary
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Well, steering wheel knob and a "flamethrower", I am equipping my major with thermostart
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And here's the heater tank as well, two pipes at the top; one from the valve on the filter and one from the fuel return, pipe on the side goes to fuel tank and the long pipe going out the bottom goes to the heater plug
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The rear end is beginning to look like something
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Now we're getting somewhere...
A small handmade fuel valve instead of the outlet bleed screw on the filter(previous owner had wrecked the threads anyway), the outlet from this one will be used to fill up the heater tank if necessary
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And here's the heater tank as well, two pipes at the top; one from the valve on the filter and one from the fuel return, pipe on the side goes to fuel tank and the long pipe going out the bottom goes to the heater plug
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Now we're getting somewhere...